High-temperature insulation is essential wherever industrial systems operate under extreme thermal conditions. The goal is clear: maximize energy efficiency, safety, and durability while minimizing heat loss, space, and maintenance.
Our microporous insulation represents a new generation of high-performance materials, engineered to deliver the lowest possible thermal conductivity even at temperatures above 1000 °C — using only 1/4 to 1/6 of the thickness required by traditional insulations such as ceramic fiber, calcium silicate, or insulation bricks.
This enables thinner, lighter designs that maximize energy efficiency and space optimization, ensure precise process control, and create safer working conditions—all while supporting your sustainability goals.
Our microporous insulation products achieve superior thermal performance by simultaneously tackling conduction, convection, and radiation. Its nano-porous fumed silica structure limits gas and solid conduction, while added opacifiers block radiative heat. This synergy creates an insulation with thermal conductivity near the theoretical limit of still air, maintaining efficacy in extreme environments.
Outstanding Thermal Performance: Key Technical Highlights
The following technical data for our TT 1000 classic board demonstrates the high performance of our microporous insulation materials:
| Property | Value |
|---|---|
| Thermal Conductivity (W/m·K) | 0.021 @ 20°C 0.023 @ 200 °C 0.026 @ 400 °C 0.030 @ 600 °C 0.034 @ 800 °C |
| Continuous Service Temperature | Up to 950 °C |
| Peak Temperature for Fire Protection (≤4h) | 1200 °C |
| Nominal Density | ≈ 270 kg/m³, other density can be customized |
| Shrinkage | < 2 % @ 950 °C / 12 h (all sides) < 0.5 % @ 1000 °C / 12 h (one side) |
| Compressive Strength (10% deformation) | ≥ 0.27 MPa |
Dimensional and Chemical Stability
Our microporous outstanding dimensional stability prevents thermal gaps, ensures consistent performance under cycling, and extends the operational life of thermal systems. The material’s fine-particle structure also offers excellent resistance to thermal shock and oxidation, maintaining integrity even after repeated heating and cooling cycles.
Versatile, Engineered Microporous Insulation
Our microporous insulation products with different shapes and processed styles are designed for versatile integration into complex thermal assemblies.
Board or panel-shaped products can be cut, drilled, or machined using standard woodworking tools. Board shaped products are available in naked, wrapped, or laminated forms (e.g., aluminum foil, glass tissue) to suit specific applications.
For large-scale production, custom molding and net-shape pressing help minimize waste and improve precision.
Our boards or panels can also be combined with other insulators to create multi-layer configurations — optimizing both performance and cost efficiency across different temperature zones within the same system.
Ecologically Effective Throughout the Entire Life Span
Our microporous insulation materials are free of organic binding agents. They are made of silica (silicon dioxide) or alumina, an inorganic opacifying agent, and non-hazardous fibres that are resistant to high temperatures. These inherently stable products are long-lasting, do not rot, are vermin-resistant and easy to recycle.
Our solutions are proven in the most demanding industries worldwide:
Renewable energyThermal Energy Storage Systems (TES) , Solid Oxide Fuel Cells (SOFCs), Solid Oxide Electrolysis Cells (SOECs), Concentrated Solar Power(CSP), grid-energy storage. 
Ferrous metals productionSteel ladles, tundishes, torpedo ladles. 
Aluminum or other non-ferrous metalsMelting furnaces, holding furnaces, induction furnaces, anode bake furnace, launders. 
Industrial furnaces and kilnsTunnel kilns, roller kilns, heat treatment furnaces, induction furnaces, RTO regenerative incinerators, fire test furnaces, etc. 
Oil and gasCracking furnaces, reformers, high-temperature pipelines. 
Glass productionMelting tanks, feeder bowls and covers, float glass manufacturing. TT 1000 classic is a board-shaped microporous insulation material widely approved for insulation applications. With a continuous application temperature of up to 950℃ and a peak temperature of up...
TT 1000 classic is a board-shaped microporous insulation material widely approved for insulation applications. With a continuous application temperature of up to 950℃ and a peak temperature of up to 1200℃, it offers exceptional thermal performance. Its excellent handling and machining properties, combined with an extremely low thermal conductivity, enable superior insulation with reduced thickness. This allows for equipment design that maximizes energy efficiency, optimizes space utilization, and reduces overall weight.
Typical applications:
TT 1000L classic offers excellent thermal performance and processing characteristics. It delivers exceptional flexural strength at low density, making it particularly suitable for applications that require high flexural strength...
TT 1000L classic offers excellent thermal performance and processing characteristics. It delivers exceptional flexural strength at low density, making it particularly suitable for applications that require high flexural strength at low density and priorities insulation weight.
Typical applications:
TT 1000 eco is a cost-effective microporous insulation option, offering a continuous application temperature of up to 900℃. It is specifically designed for high-efficiency thermal insulation in industrial furnaces...
TT 1000 eco is a cost-effective microporous insulation option, offering a continuous application temperature of up to 900℃. It is specifically designed for high-efficiency thermal insulation in industrial furnaces and other thermal applications. The recommended thickness range for this product is 10-50 mm.
Typical applications:
TT 1050 classic is a board-shaped microporous insulation material with continuous application temperature up to 1000 ℃ and peak application temperature up to 1200 ℃. It combines excellent thermal...
TT 1050 classic is a board-shaped microporous insulation material with continuous application temperature up to 1000 ℃ and peak application temperature up to 1200 ℃. It combines excellent thermal and fireproof performance and are ideally suited for high temperature applications with severe space limitations.
Typical applications:
Thermal insulation:
Fireproof:
TT 1050Z classic is a board-shaped microporous insulation material with continuous application temperature up to 1000℃. It combines excellent thermal and mechanical performance and is ideally suited for high-temperature...
TT 1050Z classic is a board-shaped microporous insulation material with continuous application temperature up to 1000℃. It combines excellent thermal and mechanical performance and is ideally suited for high-temperature applications with severe space limitations.
Typical applications:
TT 1100A classic is an alumina-based microporous insulation board with excellent thermal conductivity, making it ideal for reducing temperatures in limited spaces. It has good mechanical properties and comes...
TT 1100A classic is an alumina-based microporous insulation board with excellent thermal conductivity, making it ideal for reducing temperatures in limited spaces. It has good mechanical properties and comes in different coverings for improved handling and durability.
Typical applications:
TT 1200A classic is an alumina-based microporous insulation board with excellent thermal conductivity, making it ideal for reducing temperatures in limited spaces. It has good mechanical properties and comes...
TT 1200A classic is an alumina-based microporous insulation board with excellent thermal conductivity, making it ideal for reducing temperatures in limited spaces. It has good mechanical properties and comes in different coverings for improved handling and durability.
Typical applications:
TT 1000 fabric is a thin and lightweight microporous insulation panel that comes with an outer covering made of glass cloth. The wrapping material offers a clean, easy-to-handle surface...
TT 1000 fabric is a thin and lightweight microporous insulation panel that comes with an outer covering made of glass cloth. The wrapping material offers a clean, easy-to-handle surface with exceptional handleability. It can be customized in sizes to fit customer requirements. TT 1000 fabric is suitable for high-temperature applications where energy-saving insulation is required and elevator landing doors and fire-rated doors due to its excellent fire protection, thermal insulation, and easy-handling properties.
This product offers a variety of fiberglass cloth options and is easy to cut, allowing it to be shaped as needed.
Typical applications:
High temperature insulation:
Fire protection:
TT 1000 flex is a flexible and compact microporous insulation board designed for applications requiring low thermal conductivity up to their application temperature. The boards are usually thin, packed...
TT 1000 flex is a flexible and compact microporous insulation board designed for applications requiring low thermal conductivity up to their application temperature. The boards are usually thin, packed in a strong PE bag, and evacuated. As a result, the panels can be bent around cylindrical objects.
The PE bag protects the microporous insulation board from water during the installation process. Upon first heating, the PE bag will be destroyed and evaporated like other organic materials in the system.
Options: Grooved and flexing
Typical applications:
TT 1050 flex is a flexible microporous insulation board designed for use in the steel industry and other molten metal applications. It offers high-temperature stability, low thermal conductivity, and...
TT 1050 flex is a flexible microporous insulation board designed for use in the steel industry and other molten metal applications. It offers high-temperature stability, low thermal conductivity, and excellent mechanical and compressive strength.
Typical applications:
Metallurgy: ladles; tundishes; torpedo car ladles; degassers
TT 1050Z ironflex is a flexible microporous insulation board, tailor-made for the steel industry and other applications involving molten metals. It boasts excellent mechanical and compressive strength, high temperature...
TT 1050Z ironflex is a flexible microporous insulation board, tailor-made for the steel industry and other applications involving molten metals. It boasts excellent mechanical and compressive strength, high temperature stability, and low thermal conductivity. This product is completely encased in a PE composite vacuum packaging, ensuring the panel is clean and easy to handle, bend.
TT 1050Z ironflex is designed to provide benefits such as space optimization, reduced pre-heating times, and longer holding and transfer cycles. Microporous insulation like this offers significant and tangible benefits in thermal management, energy efficiency, and reduction of the carbon footprint.
Typical applications:
Metallurgy: ladles; tundishes
TT 1000 sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness. The microporous...
TT 1000 sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness.
The microporous core is covered from all sides with glass cloth, which is seamed and quilted to achieve flexibility without damaging the microporous core. This process makes the blanket clean and easy to handle, providing flexible insulation in limited spaces.
The stitching can be one-directional or two-directional. Our blankets can be offered both as sheets and rolls.
Typical applications:
TT 1050 sflex is a flexible, custom-made microporous insulation blanket. It features good handling and cutting properties, along with outstanding insulation performance in limited thickness. The microporous core is...
TT 1050 sflex is a flexible, custom-made microporous insulation blanket. It features good handling and cutting properties, along with outstanding insulation performance in limited thickness.
The microporous core is covered from all sides with glass cloth, which is seamed and quilted in two directions to achieve flexibility without damaging the microporous core. This process makes the blanket clean and easy to handle, providing flexible insulation in limited spaces.
The stitching can be one-directional or two-directional. Our blankets can be offered both as sheets and rolls.
Typical applications:
Petrochemical, gas and power plants: Process piping, high temperature pipe supports, pipe and valve insulation jackets.
Transportation: Heat shields and insulation jacket systems (Cars, ships, trains, aerospace, etc.)
Industrial furnace insulation: Backup materials for various types of insulation.
Fire protection: Jet fire protection systems for steel pipes; fire barriers systems; fire protection of electric cables and wires; air ducts; fire rated shutters and curtains.
TT 1100A sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness. The microporous...
TT 1100A sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness.
The microporous core is covered from all sides with glass cloth, which is seamed and quilted to achieve flexibility without damaging the microporous core. This process makes the blanket clean and easy to handle, providing flexible insulation in limited spaces.
The stitching can be one-directional or two-directional. Our blankets can be offered both as sheets and rolls.
Typical applications:
TT 1200A sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness. The microporous...
TT 1200A sflex is a flexible, custom-made microporous insulation blanket for 3D shapes. It features good handling and cutting properties and outstanding insulation performance in limited thickness.
The microporous core is covered from all sides with glass cloth, which is seamed and quilted to achieve flexibility without damaging the microporous core. This process makes the blanket clean and easy to handle, providing flexible insulation in limited spaces.
The stitching can be one-directional or two-directional. Our blankets can be offered both as sheets and rolls.
Typical applications:
TT 1000 HY sflex is a flexible, custom-made insulation blanket with a water-repellent microporous core. It is an ideal solution for applications where the presence of liquids can be...
TT 1000 HY sflex is a flexible, custom-made insulation blanket with a water-repellent microporous core. It is an ideal solution for applications where the presence of liquids can be expected.
TT 1000 HY sflex also features good handling and cutting properties and provides flexible insulation for complex geometries. It is widely used when a large temperature reduction is required within limited spaces.
The stitching can be one-directional or two-directional. Our blankets can be offered both as sheets and rolls.
Typical applications:
TT 1000 granulate is an inorganic, flowable, and pourable microporous insulation material with excellent thermal properties. It features very low thermal conductivity and maintains a very low density even...
TT 1000 granulate is an inorganic, flowable, and pourable microporous insulation material with excellent thermal properties. It features very low thermal conductivity and maintains a very low density even after compaction. It is suitable for filling complex shapes or geometries with limited space structures and where shaped and rigid insulation cannot be applied.
Typical applications:
TT 1000 granulate can be used in any application that requires pourable insulation for areas with limited space and complex shapes. These applications could include:
Unicorn specializes in providing customized microporous insulation solutions tailored to specific geometries and functionalities. This ensures a ready-to-install fit with desired performance characteristics for each unique application. Our components...
Unicorn specializes in providing customized microporous insulation solutions tailored to specific geometries and functionalities. This ensures a ready-to-install fit with desired performance characteristics for each unique application. Our components display exceptional thermal and mechanical properties and offer an array of shapes and coverings for integration into demanding products and assemblies.
Unicorn’s machined parts are fully customizable, starting from the selection of raw materials and continuing through to the finished shape. Our products primarily utilize high-quality silica as the main component while alumina serves as the base material to achieve temperature resistance up to 1200°C.
Ready to upgrade your high-temperature insulation systems? Let us show you how microporous insulation can increase safety, efficiency, and reliability in your operation. Contact Unicorn Insulations today for a custom evaluation and sample testing.
Contact Us for More Information